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The Top 5 Challenges Facing Screen Printing Today

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The Top 5 Challenges Facing Screen Printing Today
Although screen printing has been a mainstay of the printing business for decades, there are still certain difficulties with it. The drive for quicker turnaround times, cheaper prices, and greater quality in today's print manufacturing business has given rise to a variety of competing printing processes. Additionally, screen printing enterprises must deal with escalating prices, environmental issues, and a lack of qualified operators and specialists. In this blog article, we'll look at the top five problems that the screen printing industry is now facing and suggest some solutions to keep firms competitive. Find out the top 5 hurdles experienced by screen print manufacturing businesses and how OBL Prints may help you to solve them. Gain industry knowledge and useful advice for profitable screen printing. Now read our article.

Digital print production technology's effects on screen printing

The nature of the business has been significantly impacted by digital printing technologies. Businesses can print high-quality prints more quickly and affordably with digital printing than they can with screen printing. As a result, screen printing companies are now compelled to adjust to shifting consumer tastes and technology developments.

Screen printers must concentrate on offering distinctive services that digital printing cannot duplicate if they want to stay competitive. Adopting new technologies to enhance their present services is one method to do this. Offering additional design capabilities, utilizing specialized inks, and diversifying into new product categories are a few examples of this.

Additionally, screen printers may concentrate on fostering client connections and providing top-notch customer service. While digital printing may be quicker and more affordable than this particular print production process, the latter may provide a higher level of customization and individuality. Businesses that engage in this type of production might prosper in the digital age by highlighting these advantages.

Costs of Materials and Equipment for Screen Printing are increasing

Businesses in the sector are facing difficulties as a result of the rising cost of supplies and machinery used in this tasking production process. The cost of ink, mesh, and other necessary ingredients has increased, making it challenging for this type of print manufacturing businesses to retain their profit margins. Additionally, the needed machinery is sometimes costly and needs constant upkeep, which raises the entire cost of production.

Businesses that engage in this type of print manufacturing might look into other sources for their supplies and machinery to address these issues. For instance, they may search for less expensive suppliers or think about utilizing less expensive inks and meshes. Businesses may lower expenses while retaining quality output by optimizing their process to cut waste and boost productivity.

A third choice for print production companies is to make an investment in high-quality machinery that can yield greater outcomes and need less upkeep over time. The investment may eventually result in improved productivity and cheaper manufacturing costs, notwithstanding the possibility of a higher initial cost.

Procedures for screen print production and environmental issues

Despite being a widely used mechanized production method, the process itself harms the environment. Several factors that this production process may have an effect on the environment include:

• The use of chemicals that can discharge hazardous waste into the air and water, such as solvents, emulsifiers, and cleaning products.
• The creation of waste and extra ink during the print production process.
However, print manufacturing companies may take certain actions to lessen their influence on the environment:
• Adopt environmentally responsible methods, such as recycling materials and utilizing water-based inks and non-toxic chemicals.
• Collaborate with clients who place a high priority on eco-friendly products.
• Acquire green certifications to show their dedication to sustainability.
• Inform both themselves and their clients on how their printing methods affect the environment.

These actions may be taken by print producing companies to lessen their negative environmental effects and help create a more sustainable future.

Alternative Competitive Print Production Techniques' 

Although screen printing has been a well-liked production method for many years, rivals in the market have developed in the form of digital printing and direct-to-garment printing. Many customers find these solutions to be an appealing alternative since they have reduced prices and quicker response times.

However, screen print producing companies may set themselves apart by providing distinctive services that cannot be duplicated by other print production methods. For instance, its production can result in vivid colors and unique effects that are not possible with digital printing. In order to produce prints of higher quality than those produced by other print manufacturing methods, screen printers might additionally invest in high-quality supplies and machinery.

In addition, screen print manufacturing companies may concentrate on delivering outstanding customer service and developing connections with customers in order to develop a foundation of devoted clientele that value quality over quantity. In order to stay competitive and relevant, screen printing enterprises might also explore new trends in the sector.

In all, despite the danger that alternative printing methods offer to the print manufacturing sector, there are still opportunities for screen printers to set themselves apart and prosper in the print manufacturing sector.

High-volume screen printing jobs while maintaining quality control

Quality control is crucial in big volume production tasks to guarantee consistent outcomes and client satisfaction. Here are some strategies for maintaining quality control for screen print manufacturing companies:

Put quality control procedures in place

Regular inspections and testing can assist find problems and stop mistakes before they happen. Checking screen tension, ink viscosity, and color correctness are a few examples of this.

Consider purchasing automated hardware and software.

The precision and productivity of the production process may be increased while the danger of human mistake is decreased thanks to automated hardware and software. Software for color management, registration systems, and automated ink mixing are a few examples of this.

Engage seasoned operators and technicians

Technicians and operators with experience may supervise several jobs and guarantee that quality requirements are fulfilled. Hiring somebody with a keen eye for detail and technological know-how is crucial.

Employee Training and Education

In order to maintain quality control standards and stay up with new technologies and processes, screen printing enterprises should give continuous training and education for all staff top priority.

By putting these tactics into practice, screen print manufacturing companies are able to maintain quality control and deliver high-quality prints even on tasks with huge volume.

Finding Expert Operators and Technicians for Screen Print Production

Any screen printing company's success depends on having knowledgeable operators and specialists. Finding and keeping these qualified individuals may be difficult, though. Using the following methods, you may locate and hire qualified screen printing operators and technicians:

Offer salary and benefits that are competitive

Offering competitive pay and benefits is essential to luring and keeping competent screen printing operators and technicians. Ensure that you are paying your staff at least the going rate in the sector, and think about providing perks like health insurance, retirement plans, and paid time off.

Spend money on employee education and training

You can build and retain a talented workforce by giving your staff frequent training and educational opportunities. As well as sending your staff to conferences and training sessions, think about providing on-the-job training programs. They will be interested and motivated in their work as a result, in addition to learning new skills.

Connect with Sector Organizations

Potential personnel might be found via networking with sector organizations and attending training sessions. To meet and interact with other experts in the sector, attend industry conferences, join screen printing organizations, and take part in industry events.

Establish ground-breaking opportunities for professional growth and career advancement

Providing employees with possibilities for professional growth might encourage them to remain with your business. Establish a defined career path for staff members and provide chances for advancement, cross-training, and continued education.

Implementing these tactics can improve your ability to hire and keep highly skilled, qualified print production operators and technicians, which will benefit your company as a whole.


In the modern print manufacturing sector, screen printing is currently confronting some serious difficulties. Consumer tastes have changed as a result of the development of digital printing technology, which has also improved printing's effectiveness and cost-efficiency. Businesses also need to address concerns about the environment, rising material and equipment prices, and screen print production.

Additionally, it can be challenging to maintain quality control in big volume operations and compete with other print manufacturing processes. However, print production companies may overcome these obstacles and maintain their position as leaders in the sector by embracing new technology, implementing eco-friendly procedures, putting an emphasis on customer service, and investing in qualified personnel.

  May 15, 2023       by Adekunle Oludele       161 Views

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